Authors:

Ernesto Urionabarrenetxea (1,2), Alejo Avello (1,2), José Manuel Martín (1,2)

1- CEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018 Donostia / San Sebastián, Spain

2- Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018 Donostia / San Sebastián, Spain.

Abstract:

Efficient simulation of close-coupled gas atomisation can nowadays be used to improve machine designs and to gain understanding of the complex phenomena taking place in the atomisation process. Two-stage multiphase models can predict particle size distributions by using an Eulerian approach for the primary atomisation and Lagrangian particle tracking for the secondary atomisation. Previous numerical results confirm that these models correctly predict trends of median particle size for varying gas-to-melt mass flow rate ratios, although significant differences between predicted and measured particle size distribution spreads indicate that models need to be improved. In this work, different coupling hypotheses between the primary and secondary atomisation stages are addressed to optimize the model’s capacity to predict the entire particle size distribution. By comparing experimental results with simulations obtained with varying surfaces of particle injections and corresponding boundary conditions, an improved model with better predictive capacity has been obtained.

DOI:

https://doi.org/10.59499/EP235779996