Authors:

Oliver Schenk (1), Yuanbin Deng (1), Anke Kaletsch (1), Christoph Broeckmann (1)

1- RWTH Aachen University, Institute for Materials Applications in Mechanical Engineering (IWM), Augustinerbach 4, 52062 Aachen, Germany

Abstract:

The powder metallurgical (PM) process chain stands out by its ability to produce precise components at low cost. However, the inherent porosity of PM components, which has a particular impact on fatigue behavior, is crucial for components such as gears. Hence, cold rolling is commonly applied to densify the surface of sintered components. This induced densification can be modelled by a constitutive law introduced by Gurson, Tvergaard and Needleman. In this work, a modified GTN model was derived to simulate the densification behavior of Astaloy 85Mo sintered steel. The stress-strain-behavior of sintered samples with different densities was deduced from compression tests according to Rastagaev. A synthesized description of the plasticity of the dense material was then combined with the densification behavior during compression to obtain a density-dependent GTN model. The model was validated by comparison with experimental data on the densification during sizing and cold isostatic pressing of sintered samples.

DOI:

https://doi.org/10.59499/EP235763767